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PRODUCTS > Plastic sheet production line > Transparent PC PMMA ABS Sheet Board Extrusion Making Machine

Transparent PC PMMA ABS Sheet Board Extrusion Making Machine


 

 

PMMA/ABS板材生产线技术配置

PMMA/ABS plate line technical specification

 

I.概述 general


1. 使用条件 Usage condition

380V/3P/50Hz

2. 使用物料 Suitable material: PMMA/ABS

3. 制品规格 Finished plate specification: L=1500mmδ=2-4mm

4. 最大产量 Max. Output capacity: 400kg/h



II.设备清单 Equipment list


1. 单螺杆挤出机

2

   Single screw extruder

2units

2. 液压换网器

2

Hydraulic Screen changer

2units

3. 计量泵

2

gear pump

2units

4. 模具

1套                   

   T-die

1 set

5. 三辊压光机

1

   Three-roller calender

1 unit

6. 冷却托架

1

   Cooling bracket

1 unit

7. 辊温控制器

1

   Roller temperature controller

1 unit

8. 牵引机

1

Haul off unit

1 unit

9. 切割机

1

    Cutter

1 unit

10. 剪板机

1

    Guillotine

1 unit

11. 皮带输送机

1

Belt conveyer

1 unit

12. 堆放台

1

    Stacker

1 unit

13. 电器控制系统

1

    Electric control system

1 unit

14. 上料干燥系统

1

    Loading and drying system

1 unit



III.详细技术配置Detailed technical specification


1.SJ120/38排气式单螺杆挤出机Vented single screw extruder

螺杆机筒screw and barrel


材质Material

38CrMoAlA

渗氮深度Nitrided layer thickness

0.5-0.7mm

螺杆硬度screw hardness

HV≥740

机筒硬度 barrel hardness

HV≥940

长径比 L/D

38:1

螺杆直径 Screw diameter

120mm

机筒加热区 Heating zones for barrel

8 zones

总加热功率Total heating power

80KW

加热方式 Heating method

陶瓷加热 Ceramic heating

冷却方式 Cooling method

风机冷却 Air cooling



驱动 Drive


电机Motor

直流电机DC motor 

调速器 Inverter

ABB

电机功率 Drive Power

160KW

减速箱产地Gearbox origin

Made in China

齿轮形式 Gears type

斜齿轮 Helical gears

热处理 Heat treatment

渗碳磨齿 Carburized and grind

电机与减速箱连接形式 Connection method of motor and gearbox

直联式 Direct connection

排气系统Vented system


真空泵功率Vacuum pump power

11kw

1.SJ75/38排气式单螺杆挤出机Vented single screw extruder

螺杆机筒screw and barrel


材质Material

38CrMoAlA

渗氮深度Nitrided layer thickness

0.5-0.7mm

螺杆硬度screw hardness

HV≥740

机筒硬度 barrel hardness

HV≥940

长径比 L/D

38:1

螺杆直径 Screw diameter

75mm

机筒加热区 Heating zones for barrel

 zones

总加热功率Total heating power

80KW

加热方式 Heating method

陶瓷加热 Ceramic heating

冷却方式 Cooling method

风机冷却 Air cooling



驱动 Drive


电机Motor

交流电机AC motor 

调速器 Inverter

ABB

电机功率 Drive Power

55KW

减速箱产地Gearbox origin

Made in China

齿轮形式 Gears type

斜齿轮 Helical gears

热处理 Heat treatment

渗碳磨齿 Carburized and grind

电机与减速箱连接形式 Connection method of motor and gearbox

直联式 Direct connection

排气系统Vented system


真空泵功率Vacuum pump power

11kw



2. 换网器Screen changer

2 units

液压换网器 hydraulic screen changer

双工位单柱式,自动换网

double working place, column type,

 automatic changing

配液压站(最高压力16Mpa

equipped with hydraulic station (Max. pressure 16Mpa)



3.计量泵Gear pump


产地 origin

Made in China

250CC

For 120/38 extruder

传动功率 drive power

18.5KW

3.1





4.模具T-die 

模具结构 structure of T-die

衣架式流道 Clothes hanger type flow channel

模具宽度 width of die

L=1800mm

制品宽度 plate width

L=1600mm 带堵块/Die lip adjustable

制品厚度 plate thickness

1-6mm



5. 三辊压光机/ Three-roller calender


辊筒直径 Roller diameter

Φ500mm

辊筒材质 Roller material

42CrMo合金钢alloy steel

辊筒长度 Roller Length

L=2400mm

表面粗糙度 Surface roughness

Ra≤0.016um

表面硬度 Surface hardness

HRC55

厚度 Chromium coated layer thickness

0.08mm

传动方式 Drive type

独立传动Separate drive

变频器 Frequency  inverter

Yaskawa servo motor

独立传动功率 Separate driving power

2.9Kw×3

减速机传动 Transmission

FALK

辊筒间隙调整 Gap adjustment between rollers

采用液压升降,手动涡轮蜗杆调距

Open and close by hydraulic;

Gap adjusted by worm wheel and worm manually


带自锁功能,有安全急停开关,同步控制系统

With self-lock function, emergency stop button, synchronous control

液压电磁阀Hydraulic electromagnetic valve

Japan Yuken日本YUKEN

三辊轴承 Bearings for three rollers

Japan NSK 日本NSK

三辊形式 Calender type

直立式下进上出Vertical (Down in Up out)

旋转接头rotational joint

台湾杨桄Taiwan Yangguang



6. 辊温控制器 roller temperature controller


冷却介质 Cooling medium

Oil

温控范围 Temperature range

35170 

温控精度 Temperature control precision

±1

加热功率heating power

3×18Kw

热交换器heating exchanger

8m2

Oil pump

杭州格兰富made in Hangzhou

功率power

3Kw

电磁阀electromagnetic valve

气动角座阀pneumatic vavle

附有自动超压、超温、缺水等报警功能Be with alarm function





7. 空冷托架Cooling bracket


托架长度 Bracket length

11m

托辊 Rollers

铝辊氧化处理,抛光

Aluminum rollers, oxidized, polished

规格 Specification

Φ70×1800mm

托架前段采用7根冷却定型镜面辊(规格为Φ120X2400mm, 通水冷却),带动力。

Front side use 7 mirror polish rollers with the driving motorSizeΦ120X1800mmwater cooling

正面反面双工位覆膜装置1Upper and down two stations protection film lamination unit



8. 双牵引机Double Haul off unit


胶辊材质 Rubber roller material

丁晴橡胶 Nitrile rubber

规格 Specification

4×Ф250mm×2400mm

变频器 Frequency  inverter

Yaskawa servo motor

独立传动功率 Separate driving power

2.9Kw×3

减速机传动 Transmission

Falk

与三辊同步也可独立

It can be controlled synchronously with the three rollers or separately.

锯片切边装置Saw Side trim

3组,可调距 3 uints, distance adjustable

专用锯片电机special saw motor

1.5kw3200rpm

变频调速frequency control

Danfoss Danmark

进口合金钢锯片alloy steel sawImport

Ф350mm



9.横向切割机landscape orientation Cutter


横向移动landscape orientation moving

直线轴承beeline bearing

纵向移动lengthways  moving

齿轮齿条传动,同步gear rack transmissionsynchronization

专用锯片电机special saw motor

1.5kw3200rpm

切割程序Cutting Programs

PLC control / PLC控制

计长  length counting

米轮编码器meter

工作台纵向移动速度可调,横向切割的移动速度也可调,前后移动采用变频调速。

The lengthways moving speed of worktable can adjustlandscape also use frequency control

吸屑装置Saw dust suction device

电机功率Fan motor 5.5kw

采用高压低噪音风机,配整套硬软风管及集尘袋。

Use high pressure and lower noise fan motorwith soft or hard pipeline and collection bag

 

10. 皮带输送/升降台belt conveyor, stacker


皮带输送机belt conveyor

1800mm×3000mm

液压升降台 hydraulic stacker

1800mm×3000mm



11. 上料干燥系统Loading and drying system


1000Kg干燥机1台;800kg/h螺旋上料机2

1000kgdrier 1 units, 800kg/h spiral loader 2 units


12. 电器控制electricity control


主要电气元件main electric components


操作屏screen

西门子SiemensMP277

PLC

西门子Siemens S7-200

主机调速器inverter for extruder

ABB

接触器contactor

西门子Siemens

继电器breaker

欧姆龙Omron

低压断路器breaker

施耐德Schneider

空气开关air switch

LG

按钮开关指示灯buttons and indication lights

施耐德Schneider

显示表meter

奥托尼克斯Autonics


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